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I used a 2.8mm drill and then tapped the holes out to the correct imperial 6/32 size for motherboard mounting posts.The hardest part is offering up the motherboard to the tray and accurately marking where to drill.I have no way of knowing how much will actually be drawn by each rail so it’s safest for me to buy a single rail unit with a nice high overall amperage.I plugged my prospective peripherals into an online PSU amperage calculator and it came out with a recommended 750W supply for dual 130W TDP processors, four 15K SCSI drives, an SSD and an ATI 7970 graphics card.We ran Redhat Enterprise Linux on them and they were, and still are, extremely fast linux servers that could operate as physical boxes in our production environment or virtuals in development. And it was very expensive, much too expensive to justify forking out for one. You can now pick up a brand new replacement motherboard for an HP Z800 on ebay for £100. Excitement quickly turned into a daunting realisation that I may have bitten off more than I could chew. It will not fit into any ‘normal’ PC case, not even an EATX tower case. There’s a separate power connector for the memory banks with a proprietary connector. Clearly this is a server motherboard adapted only slightly to fit into HP’s proprietary case with HP’s proprietary power supply and cooling system.The mounting screws will not mate with any of the ATX holes in a motherboard tray. Buyers of the Z800 certainly received their money’s worth compared to an anonymous box filled with generic parts.If you have the later 003 revision then you can use either X55xx or X56xx CPUs. It’s physically write-protected within the BIOS and does not get upgraded when you flash the BIOS.

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I had to drill and tap new holes for enough screws to hold the board safely with its heavy load of up to two CPUs with large heatsink/fans attached. Before starting I fitted a small random PCI card into the motherboard and used it to work out exactly where the board needed to be so that the cards lined up with their fixing holes on the side of the case.It’s very highly thought of and should be more than enough for this system.I mentioned before that some of the board power connectors are non-standard, in fact only the 8-pin EPS connector has a standard pinout and fitting.The above image is taken from HP’s service manual for the Z800.

It shows the pinout of the power cable, taken as you hold the cable and look at the connector. Each of the pins in the connector is physically keyed with either a square or a slightly rounded socket and there are only 18 pins.The power supply is so important to the overall stability of the system that I don’t skimp on it but, as usual, I’m determined to get the best deal I can.

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